Ducati Monster Forum

Moto Board => Accessories & Mods => Topic started by: dansamp on March 12, 2014, 05:30:52 PM

Title: and so it begins ... 800 engine build !!
Post by: dansamp on March 12, 2014, 05:30:52 PM
just starting to gather pieces to upgrade my M750ie

this will be a slow process since money is tight right now but,

just won this off ebay  :   [beer]

http://www.ebay.com/itm/331144577621?ssPageName=STRK:MEWAX:IT&_trksid=p3984.m1423.l2649 (http://www.ebay.com/itm/331144577621?ssPageName=STRK:MEWAX:IT&_trksid=p3984.m1423.l2649)

going to get some 800 heads and have them ported and polished,
not sure if I will go with bigger valves , any recommendations ?
I am thinking of going with  900 SSie cams since ST2 cams are now extinct

planning on sending the crank to Fox for lightening and balancing etc

does anybody know any good engine builders in Austin Texas ??

any suggestions please let me know

[Dolph]

Title: Re: and so it begins ... 800 engine build !!
Post by: koko64 on March 12, 2014, 05:56:27 PM
Check out Brad's bikeboy.org site, topic Ducati Cam Specs. Don't think the older cams are going to fit the newer heads and vice versa. Speeddog and Brad know what fits what. 800 heads fit 750 barrels. They have big enough valves. I toyed with the idea of running high comp pistons in a 750 with 800 heads. That would give you better valve sizes, cams and ports from the advice I was given from those guys. The 800 heads with bigger combustion chamber requires hi comp pistons according to Brad.
If your 750 motor was ok, I would have fitted hi comp pistons and 800 heads. Much less work. You would swap the 750 cam pulleys onto the 800 heads. Again this is all second hand as I didn't get to do it, but those guys will know.

Great project BTW.
Title: Re: and so it begins ... 800 engine build !!
Post by: dansamp on March 12, 2014, 06:11:15 PM
yeah i could but this way I get the 6 speed trans

not sure if I will go with the 800 crank
maybe keep the 750 crank

brad's site says that 800 heads use the 900 carbie cams
and ST2 cams fit into a 900 head
so anyway its all just beginning anyway 

Title: Re: and so it begins ... 800 engine build !!
Post by: dufukincati on March 12, 2014, 06:14:54 PM
Try AMS in Dallas if you want someone to build it for you.
Title: Re: and so it begins ... 800 engine build !!
Post by: koko64 on March 12, 2014, 06:35:15 PM
Fair enough, the 6 speed is better.
Love builds like this.
Title: Re: and so it begins ... 800 engine build !!
Post by: thorn14 on March 12, 2014, 06:51:09 PM
I've seen this as far as cams go.

http://www.speedzilla.com/forums/ducati-supersport/22935-race-cams-800ss.html#post226187 (http://www.speedzilla.com/forums/ducati-supersport/22935-race-cams-800ss.html#post226187)

Title: Re: and so it begins ... 800 engine build !!
Post by: kopfjäger on March 12, 2014, 06:51:30 PM
Get a used 1000ds engine and save some aggravation.
Title: Re: and so it begins ... 800 engine build !!
Post by: dansamp on March 12, 2014, 07:53:42 PM
Quote from: kopfjäger on March 12, 2014, 06:51:30 PM
Get a used 1000ds engine and save some aggravation.

yeah but I like the idea of a small engine

like so:
http://www.ducati.ms/forums/57-supersport/106431-750-ss-motor-build-started.html (http://www.ducati.ms/forums/57-supersport/106431-750-ss-motor-build-started.html)   [thumbsup]
Title: Re: and so it begins ... 800 engine build !!
Post by: kopfjäger on March 12, 2014, 08:00:41 PM
Quote from: dansamp on March 12, 2014, 07:53:42 PM
yeah but I like the idea of a small engine

like so:
http://www.ducati.ms/forums/57-supersport/106431-750-ss-motor-build-started.html (http://www.ducati.ms/forums/57-supersport/106431-750-ss-motor-build-started.html)   [thumbsup]

Then start with a 900.  ;)
Title: Re: and so it begins ... 800 engine build !!
Post by: Speeddog on March 12, 2014, 10:24:03 PM
800 crank requires (short) 800 pistons, that's how they make 'em work with the longer 800 stroke.

Title: Re: and so it begins ... 800 engine build !!
Post by: brad black on March 13, 2014, 03:13:15 AM
ideas:

1/ start with a 900 is a great idea.  use a 748 crank to make it 853 if you must.  you just need some longer rods.  it's a stronger bottom end.

2/ instead of 800 heads use 796 heads and cylinders.  900 crank to raise the pistons 1mm and reshape the crowns as required to fit the chamber and give you more comp.  bigger valves straight away.  1100evo cams for some duration.

3/ 1100 motor.  no replacement for displacement.

the later cams (not ds) have two bearings, not three.  so you need a spacer at both sides to make the bearing edges the same.  if you have them side by side it's obvious.  all 2v, non ds cams will fit.
Title: Re: and so it begins ... 800 engine build !!
Post by: dansamp on March 13, 2014, 05:47:48 AM
now I am more confused than ever  ???


thanks for chiming in Brad  [thumbsup]


Quote from: brad black on March 13, 2014, 03:13:15 AM
ideas:

1/ start with a 900 is a great idea.  use a 748 crank to make it 853 if you must.  you just need some longer rods.  it's a stronger bottom end.


2/ instead of 800 heads use 796 heads and cylinders.  900 crank to raise the pistons 1mm and reshape the crowns as required to fit the chamber and give you more comp.  bigger valves straight away.  1100evo cams for some duration.

3/ 1100 motor.  no replacement for displacement.

the later cams (not ds) have two bearings, not three.  so you need a spacer at both sides to make the bearing edges the same.  if you have them side by side it's obvious.  all 2v, non ds cams will fit.

too many options

at this rate maybe I should just get a new bike ??


Speeddog,

you mention short 800 pistons,
on the FBF website they list Hi Comp pistons for 750/800 and they are the same piston ??

not sure what to make of all this

my thought was a small/nimble high revving engine (smaller than 900) and at least 90+ rwhp
with 888 tank and bodywork fitted onto my 2002 M750ie
Title: Re: and so it begins ... 800 engine build !!
Post by: brad black on March 14, 2014, 01:31:07 AM
there's a guy in adelaide that's revving a 696 based race thing to 12 from memory.

high revving 2v is a bad idea for a road bike imo.  big, heavy valves beating the shit out of the valve train.  you need to fit an 848 evo motor into it.  then you could rev it.  and have no midrange, just like an 848 streetfigther.

800 pistons are 2.25mm shorter in the comp height compared to 750, due to the 4.5mm stroke difference.

how much money are we spending?  90 is quite a it from an 800 or less cc motor.
Title: Re: and so it begins ... 800 engine build !!
Post by: brad black on March 14, 2014, 01:58:18 AM
what you need is a mv brutale 750 with an spr motor.

136hp at 13,000 rpm.  yeah baby!

it'd be nuckin' futs.
Title: Re: and so it begins ... 800 engine build !!
Post by: dansamp on March 14, 2014, 06:35:00 AM
Quote from: brad black on March 14, 2014, 01:31:07 AM
there's a guy in adelaide that's revving a 696 based race thing to 12 from memory.

high revving 2v is a bad idea for a road bike imo.  big, heavy valves beating the shit out of the valve train.  you need to fit an 848 evo motor into it.  then you could rev it.  and have no midrange, just like an 848 streetfigther.

800 pistons are 2.25mm shorter in the comp height compared to 750, due to the 4.5mm stroke difference.

how much money are we spending?  90 is quite a it from an 800 or less cc motor.

I was thinking of going with a bigger bore as well, not sure that would make much of a difference
I have found hi comp pistons for 750/800 but no big bore kits 

as far as high revving I was meaning 10-11k

a previous bike 900 SS I had was built to 944 with MBP heads and ST2 cams and split FCR's it would still be pulling past 10k

wish I still had that bike 

as far as money not sure since I am going to do it bit by bit 
probably not more than 3000-3500
anymore and i might as well invest in a different bike

you mentioned a 900 block with 748 crank would be stronger, but does that mean that a 800 block is weak ??

people race those right ??
Title: Re: and so it begins ... 800 engine build !!
Post by: brad black on March 18, 2014, 02:07:43 AM
here's one of interest

http://www.ducatittandf1.com/viewtopic.php?f=24&t=10299&start=40 (http://www.ducatittandf1.com/viewtopic.php?f=24&t=10299&start=40)
Title: Re: and so it begins ... 800 engine build !!
Post by: dansamp on March 18, 2014, 05:33:34 AM
Quote from: brad black on March 18, 2014, 02:07:43 AM
here's one of interest

http://www.ducatittandf1.com/viewtopic.php?f=24&t=10299&start=40 (http://www.ducatittandf1.com/viewtopic.php?f=24&t=10299&start=40)

YES !!!
I was going to link it but some how forgot

103 hp from an 800  [thumbsup]
sounds great to me

bottom end should be arriving today

just have to figure out how to do an overhaul  [roll]
Title: Re: and so it begins ... 800 engine build !!
Post by: Case S2R on March 18, 2014, 04:36:01 PM
Give Oak at Motoready a call, 636-3554.  He is a small one man shop that keeps a few of us Austin Ducati lovers on the road.  If nothing else he will point you in the right direction, and he is a great guy to boot.

Case

Title: Re: and so it begins ... 800 engine build !!
Post by: brad black on March 19, 2014, 03:04:13 AM
also check out the engines of stopintime and kopfjager.

you'll note that the 840 doesn't rev high.  it has st2 cams, good heads and short manifolds.  there's not really any wild cams for paso style 2v, unlike the pantah motors.

the 98 on small block is better than previous ones, but the big block is a bit more durable and the wide ration 6 speed is a real 6 speed.  get a 2001 onward 900ssie motor, the oiling is better and some other benefits.  or you can use an st2, st4 or s4 bottom end as easily with the right crank, etc.

bruce meyers did an 853cc 2v motor with a honda civic rod i believe.  or just get some carrillos.  doug lofgren has done some short stroke 900 style motors.

11 is a lot for those big heavy valves.  it'll just beat shit out of the valve train.  if i build a 4v motor i try to keep them under 10 too.
Title: Re: and so it begins ... 800 engine build !!
Post by: dansamp on March 19, 2014, 05:48:54 AM
well....
since I am not made of money and the bottom end arrived yesterday
I will have to stick with the 800
the 800 heads will be arriving next week
I will send those out, probably to Bruce Meyers
if I need to keep it under 10k rpms maybe it wouldn't be necessary to have the crank work done
but I would love to have it lightened and balanced

I was planning on carillo rods though
not sure where to locate ST2 cams they seem to be hard to come by

I thought the 800 heads already came with carbie cams ???

Brad you mention a "real" 6 speed trans in the bigger case motor,
why is that?
are you referring to the close 1-2-3 gears and spread out 4-5-6 ??

which is preferable, close ratio or wide ratio ??

the Loud bike mentioned above ended up with the 5 speed trans

I spole to the guys at AF1 yesterday and they seem very cool,
plus they have a dyno and are set up for custom mapping etc.

anyway anymore insight would be appreciated

building a hot rod motor on a budget seems like an oxymoron

to be continued


Title: Re: and so it begins ... 800 engine build !!
Post by: dansamp on March 19, 2014, 08:14:15 AM
(https://imagizer.imageshack.us/v2/668x501q90/713/4xbh.jpg)

(https://imagizer.imageshack.us/v2/668x501q90/46/gu95.jpg)

new (used) block getting aclimated to it's new host  [roll]