Ducati Monster Forum

Local Clubs => DFWM => Topic started by: newslacker on August 24, 2008, 11:12:21 PM

Title: Not Again... bike is broken - Rear hub pins. Fixed. Broken.
Post by: newslacker on August 24, 2008, 11:12:21 PM

Put on new tires today and found this nastiness on my rear hub:
(http://i278.photobucket.com/albums/kk105/newslacker/s4rs_rear.jpg)
Title: Re: Not Again
Post by: Kevin848 on August 25, 2008, 12:09:56 AM
(http://prosourceit.com/misc/other_imgs/icons/wtf.gif)
Title: Re: Not Again
Post by: hiero on August 25, 2008, 05:52:17 AM
this has happened to you before?????!!!!
Title: Re: Not Again
Post by: Duc L'Smart on August 25, 2008, 05:57:16 AM
Not quite sure what we're looking at, but it doesn't look good :(

Need any help?
Title: Re: Not Again
Post by: fastwin on August 25, 2008, 06:21:55 AM
I told you to stop winding her up to ten grand and dumping the clutch. If you do you're gonna break those rear wheel retaining pins and now look what happened! [laugh] Do the matching holes on the rear wheel hub look OK? Any other S4RS owners experience this?? Swanny, Cory???
Title: Re: Not Again... bike is broken - Rear hub pins.
Post by: newslacker on August 25, 2008, 07:31:52 AM
Not again... referring to the fact that I have to take her back to AMS for repairs and miss out on another few weeks of riding... but I should be thankful.

...

So, I take my bike over to a friend's place to do the tires... First thing we find is that the rear wheel nut comes off way too easily. Second thing is that the retaining pins are worn unevenly and one of them just fell off when I wiggled it. As I stared at that one I wondered if that could possibly be normal. To making things worse, I found the next pin was already cracked and was ready to snap as well. After close inspection, the inside of the broken pin had badly stripped threads and each of the pins had been worn unevenly, enough to do slightly ovalize the mounting holes on the wheel as well. We didn't have the parts or a hoist to allow disassembly of the rear hub so we put it all back together. With the wheel snug there was no detectable movement so I don't forsee any permanent damage, just those pins need to be replaced.

Perhaps that one damaged pin was stripped enough to allow some kind of movement, which in turn loosened the wheel nut allowing enough movement to wear down the pins and the mounting holes inside the wheel. I have a hard time believing the reverse, that the wheel nut loosened on its own and somehow stripped out the pins. Or that the pins are intentionally single use. I'm thinking overzealous assembly and/or weak materials.

...and on a safety note, thank god for the safety clip. I almost literally rode the wheel off.
Title: Re: Not Again... bike is broken - Rear hub pins.
Post by: hiero on August 25, 2008, 07:38:31 AM
it's odd that the wheel nut would loosen at all with the safety clip placed correctly.   It wouldn't be a good idea to have the pins replaced.  That should be a full hub replacement for safety
Title: Re: Not Again... bike is broken - Rear hub pins.
Post by: Duc L'Smart on August 25, 2008, 09:45:24 AM
Quote from: newslacker on August 25, 2008, 07:31:52 AM
I almost literally rode the wheel off.

:o

Title: Re: Not Again... bike is broken - Rear hub pins.
Post by: bryant8 on August 25, 2008, 09:59:38 AM
hmmm, time to sell that S4RS and get a 1198
Title: Re: Not Again... bike is broken - Rear hub pins.
Post by: Kevin848 on August 26, 2008, 02:42:38 AM
Sorry to hear about the mechanical issues man... no chance of riding with on Saturday I guess?
Title: Re: Not Again... bike is broken - Rear hub pins.
Post by: newslacker on August 26, 2008, 06:38:44 AM
Probably out another 3 weeks.  :'(
Title: Re: Not Again... bike is broken - Rear hub pins.
Post by: Kevin848 on August 26, 2008, 06:40:04 AM
Quote from: newslacker on August 26, 2008, 06:38:44 AM
Probably out another 3 weeks.  :'(

Ouch, well that answers the email I sent you  [bang]. Keep us posted!
Title: Re: Not Again... bike is broken - Rear hub pins.
Post by: bryant8 on August 26, 2008, 06:41:32 AM
damn, that sucks.  how long for the new hub to arrive?
Title: Re: Not Again... bike is broken - Rear hub pins.
Post by: newslacker on August 26, 2008, 06:46:19 AM
So far the repairs are pure speculation. I'll call AMS at 10 and let them know I'm coming. I have the bike on the truck ready to take in.

I'm so depressed knowing that I'll be rejoining the potentially long queue for service. I've only ridden a few times since getting it back the last time.
Title: Re: Not Again... bike is broken - Rear hub pins.
Post by: fastwin on August 26, 2008, 06:47:22 AM
Is this in any way a warranty deal or is it coming out of your pocket? I hope it can somehow be construed as a warrany issue for your sake. Ouch, another three week wait. Sorry bro'.
Title: Re: Not Again... bike is broken - Rear hub pins.
Post by: bryant8 on August 26, 2008, 06:49:05 AM
hopefully by some off chance they have the hub in stock and it's an easy swap [thumbsup]

here's to a quick turnaround on the bike [beer]
Title: Re: Not Again... bike is broken - Rear hub pins.
Post by: newslacker on August 26, 2008, 06:53:43 AM
Quote from: fastwin on August 26, 2008, 06:47:22 AM
Is this in any way a warranty deal or is it coming out of your pocket? I hope it can somehow be construed as a warrany issue for your sake. Ouch, another three week wait. Sorry bro'.

The pin that fell off has stripped threads. If that was the cause then I would guess that it would be covered. Unfortunately, I'm out of warranty by about a week now, and who knows if they would cover it anyway.

Quote from: bryant8 on August 26, 2008, 06:49:05 AM
hopefully by some off chance they have the hub in stock and it's an easy swap [thumbsup]

here's to a quick turnaround on the bike [beer]

I hope they don't replace the hub. I just want new pins. If there is something wrong with the entire assembly...

Title: Re: Not Again... bike is broken - Rear hub pins.
Post by: Cyclone on August 26, 2008, 07:19:12 AM
 ??? Wow - this looks like a serious problem - pretty high on the scary scale!  Do registered Ducati owners get recall database access on Ducati's site ?  I don't seem to find a recall notice thread on the main Forum - if there is not one a registered Duc owner should probably start one.   

Search your vehicle here;

http://www-odi.nhtsa.dot.gov/recalls/RecallSearch.cfm

Here are a few old legal actions I found on a legal website searching Duc hub failure that I hope two of our Members ( 916 Owners ) are already aware of :

Site source : http://injury.findlaw.com/defective-dangerous-products/recall/recall.feeds/nhtsa/1998/02/pr020498b.html

Ducati North America, Inc.

Model:
Ducati 916   Years: 1994-1995

Number Involved: 1,316
Dates of Manufacture: Not yet available
NHTSA Recall No.: 97V221
Vehicle Description: Motorcycles.
Description of Defect: The throttle control linkage pin was not lubricated properly.
Consequence of Defect: The engine throttle can bind and not return to proper idle.
Corrective Action: Dealers will lubricate the throttle control linkage pin using grease containing molybdenum disulphide.
Owner Notification: Owner notification schedule has not yet been provided.
Note: Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact Ducati at 1-973-839-2600.

Ducati North America, Inc.

Models:
Ducati 900SL   Years: 1993
Ducati 900SSSP   Years: 1994-1997

Number Involved: 2,380
Dates of Manufacture: Not yet available
NHTSA Recall No.: 97V222
Vehicle Description: Motorcycles.
Description of Defect: The rear brake reaction rod nut and bolt can fail.
Consequence of Defect: This condition can cause increased braking effort.
Corrective Action: Dealers will replace the rear brake reaction rod nut and bolt with a new modified nut and bolt.
Owner Notification: Owner notification schedule has not yet been provided.
Note: Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact Ducati at 1-973-839-2600.

Ducati North America, Inc.

Models:
Ducati 916   Years: 1994-1995

Number Involved: 649
Dates of Manufacture: Not yet available
NHTSA Recall No.: 97V224
Vehicle Description: Motorcycles.
Description of Defect: The rear wheel spindle can fail and the roller bearing and seals of the hub are not properly lubricated.
Consequence of Defect: This can result an increased braking effort.
Corrective Action: Dealers will replace the rear wheel spindle and lubricate the roller bearing and seals of the hub.
Owner Notification: Owner notification schedule has not yet been provided.
Note: Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact Ducati at 1-973-839-2600.

Title: Re: Not Again... bike is broken - Rear hub pins.
Post by: ♣ McKraut ♣ on August 26, 2008, 08:28:24 AM
damn...three weeks.  sorry to hear that man, though i can't say that's surprising at all.  hopefully it ends up being something that doesn't cost you, besides not being able to ride your bike for a few weeks.

and thanks for the recall info; i wasn't aware there was a recall item on my bike.  no idea if the parts on my SS in that area are still original.  i wonder if AMS would check it out.
Title: Re: Not Again... bike is broken - Rear hub pins.
Post by: newslacker on August 26, 2008, 09:25:30 AM
The bike is now in AMS' hands. Scott was kind as usual and says their backlog isn't so bad right now. They have the pins in stock. So, perhaps it will be done in time for the AR ride.
Title: Re: Not Again... bike is broken - Rear hub pins.
Post by: bryant8 on August 26, 2008, 09:59:57 AM
Glad to hear the bike is in the shop and in queue for some repairs.  Maybe they'll bump it up since you have a big ride coming up [thumbsup]
Title: Re: Not Again... bike is broken - Rear hub pins.
Post by: newslacker on August 26, 2008, 10:28:38 AM
I forgot to mention that to Scott when I dropped it off.
Title: Re: Not Again... bike is broken - Rear hub pins.
Post by: Duc L'Smart on August 26, 2008, 12:06:57 PM
Quote from: newslacker on August 26, 2008, 09:25:30 AM
So, perhaps it will be done in time for the AR ride.

They should be able to fix it in under 4 weeks...

Any luck on warranty?
Title: Re: Not Again... bike is broken - Rear hub pins.
Post by: fastwin on August 26, 2008, 02:59:16 PM
Patrick,

You gonna try and make the AR ride? Did I miss that post in the AR ride thread? If so, great!! Glad some more peeps can make this trip. That means  a couple of folks don't have to be bored to death by my longwinded bullshit all by themselves. They thank you. [thumbsup]
Title: Re: Not Again... bike is broken - Rear hub pins.
Post by: newslacker on August 26, 2008, 03:22:09 PM
I haven't been on a trip this year so I've got the itch pretty bad. I just put on new rubber in preparation for it. I just hope this repair doesn't set me back too far.

...

I think the AR thread disappeared for a while... shouldn't that be a sticky?
Title: Re: Not Again... bike is broken - Rear hub pins. - Fixed.
Post by: newslacker on September 03, 2008, 01:48:12 PM
Quote from: newslacker on August 24, 2008, 11:12:21 PM
Put on new tires today and found this nastiness on my rear hub:
(http://i278.photobucket.com/albums/kk105/newslacker/s4rs_rear.jpg)

It's fixed now, sitting in the garage, awaiting instruction.

The diagnosis: I'm a retard because I don't know how to mount Ducati wheels.

The solution: When you mount a wheel on the S4Rs, you put the wheel on, hand tighten the nut and wiggle. If the nut feels tight and the wheel feels loose, rotate the wheel around one more pin. Repeat.

Apparently this was an issue on the 916?? I don't get it Ducati, why would you let me do this to myself! You must protect me from... me!

2 hours of labor + 4x $25 for the pins = $300 +change with tax.

God save me.
Title: Re: Not Again... bike is broken - Rear hub pins. - Fixed.
Post by: bryant8 on September 03, 2008, 02:00:13 PM
I wonder if this is an issue w/ the SBK hubs as well?
Title: Re: Not Again... bike is broken - Rear hub pins. - Fixed.
Post by: newslacker on September 03, 2008, 02:02:53 PM
(http://i278.photobucket.com/albums/kk105/newslacker/IMG00182.jpg)
Title: Re: Not Again... bike is broken - Rear hub pins. - Fixed.
Post by: RichD on September 03, 2008, 02:30:44 PM
Quote from: bryant8 on September 03, 2008, 02:00:13 PM
I wonder if this is an issue w/ the SBK hubs as well?

I'm almost certain it could be.  It was an issue on the 916, and the 848 is similar design from what I've heard (I've never taken one apart myself).
Even bigger! ...on the 1098 SBK with the forged wheels: There are four holes for the pins to mate with on the wheel hubs.  AND four kidney-bean shaped slots on the wheel where the pin COULD go.  If you land on the slot instead of a hole everything will still bolt upstraight/true. 
Damage will result.

Are the base/cast/848 wheels that way? I don't know.   ???

Even on your car, it is common practice to spin the nut(s) down hand tight, give the wheel a spin to make sure spins "true", then torque.

At least you'll never do that again!  [thumbsup]

;D
Title: Re: Not Again... bike is broken - Rear hub pins. - Fixed.
Post by: bryant8 on September 03, 2008, 02:35:15 PM
Good to know.  I personally haven't removed my wheels, but Randy at the warehome did when he did my tire swap.  I'm sure he it back on correct, I probably wouldn't have.
Title: Re: Not Again... bike is broken - Rear hub pins. - Fixed.
Post by: newslacker on September 03, 2008, 02:40:06 PM
Quote from: SUPER DUKE! on September 03, 2008, 02:30:44 PM
At least you'll never do that again!  [thumbsup]

Yeah, probably not. Another Ducati lesson learned. Apparently I got lucky the first time.
Title: Re: Not Again... bike is broken - Rear hub pins. - Fixed.
Post by: ♣ McKraut ♣ on September 03, 2008, 03:23:31 PM
tight wheels are overrated anyway   8)   and let's hear it for DSS!!  even i can't make the beast with two backs it up!  (and that's saying something)
Title: Re: Not Again... bike is broken - Rear hub pins. - Fixed.
Post by: newslacker on September 03, 2008, 03:30:46 PM
Quote from: ♣ McKraut ♣ on September 03, 2008, 03:23:31 PM
tight wheels are overrated anyway   8)   and let's hear it for DSS!!  even i can't make the beast with two backs it up!  (and that's saying something)

Perhaps I could have a go?
Title: Re: Not Again... bike is broken - Rear hub pins. - Fixed.
Post by: Ronr on September 03, 2008, 05:03:35 PM
What was the two hours labor for? Did they have to disassemble the hub for inspection and repair? You got lucky on only damaging the cheap pins. I was afraid you messed up your hub and even the wheel. Glad you're back on the road again!
Title: Re: Not Again... bike is broken - Rear hub pins. - Fixed.
Post by: newslacker on November 07, 2008, 08:04:36 AM
Changed rear tire last night. Another hub pin is cracked after only 2500 miles. So much for lining up "pin 1." If the dealer can't do it then how can I be expected to? More likely there is something wrong with my hub and the "pin 1" thing is a line of bull crap on this bike.  >:(

In any case, screw it. I'm going to AR anyway.  [moto]
Title: Re: Not Again... bike is broken - Rear hub pins. Fixed. Broken.
Post by: ♣ McKraut ♣ on November 07, 2008, 08:37:55 AM
hmm... "pin 1"?  i didn't follow any such thing when i had my wheel off for the last tire change.  everything has seemed fine so far though.
Title: Re: Not Again... bike is broken - Rear hub pins. Fixed. Broken.
Post by: newslacker on November 07, 2008, 08:40:42 AM
Quote from: ♣ McKraut ♣ on November 07, 2008, 08:37:55 AM
hmm... "pin 1"?  i didn't follow any such thing when i had my wheel off for the last tire change.  everything has seemed fine so far though.

On the S4Rs, there is no such thing as "Pin 1." However, that doesn't stop Ducati certified technicians from holding to that belief. Can we please keep faith out of engineering?
Title: Re: Not Again... bike is broken - Rear hub pins. Fixed. Broken.
Post by: fastwin on November 07, 2008, 08:49:23 AM
This needs to be on the That's BS thread. Sorry Patrick, how aggravating. I've ridden with you so I know it's nothing you are doing while riding. No way. And if AMS put it all back together this last time then what does that say? Bad hub/pins? Sounds like if Bayliss' crew had put it back together then it still would have happened. What's up with this pin #1 crap? Hope you get it replaced before Arkansas. [thumbsup] Does the wheel hub with the holes for the pins look OK? In other words are the holes wiggled out any? Is the rear wheel retaining nut some way, some how coming loose? Nah, that would be stupid, you'd feel the squirreliness immediately. Forget that.

Puzzling evidence. :P
Title: Re: Not Again... bike is broken - Rear hub pins. Fixed. Broken.
Post by: newslacker on November 07, 2008, 08:57:36 AM
Quote from: fastwin on November 07, 2008, 08:49:23 AM
This needs to be on the That's BS thread. Sorry Patrick, how aggravating. I've ridden with you so I know it's nothing you are doing while riding. No way. And if AMS put it all back together this last time then what does that say? Bad hub/pins? Sounds like if Bayliss' crew had put it back together then it still would have happened. What's up with this pin #1 crap? Hope you get it replaced before Arkansas. [thumbsup] Does the wheel hub with the holes for the pins look OK? In other words are the holes wiggled out any? Is the rear wheel retaining nut some way, some how coming loose? Nah, that would be stupid, you'd feel the squirreliness immediately. Forget that.

Puzzling evidence. :P

The nut was still on tight this time, and there wasn't any wiggle room when it was all torqued down.

I'm still going to AR this weekend to see how much more damage I can do. ;)
Title: Re: Not Again... bike is broken - Rear hub pins. Fixed. Broken.
Post by: ♣ McKraut ♣ on November 07, 2008, 11:36:42 AM
Quote from: newslacker on November 07, 2008, 08:57:36 AM
The nut was still on tight this time, and there wasn't any wiggle room when it was all torqued down.

I'm still going to AR this weekend to see how much more damage I can do. ;)

that's what i'm talkin' about...