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S2R-1000 Belly Pan

Started by Wedge, May 05, 2013, 08:54:35 AM

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Wedge

Just mounted a belly pan on the Monster and wanted to post some things I learned.



I ordered the Pan from Red Racing Parts in Italy http://www.redracingparts.com/english/motorbikesmotorcycles/partsandaccessories/fibreglassfiberglass/ducati/MonsterS2R8001000Dark2005.php
for 90 Euro delivered.  The website states 15-25 days delivery but it took almost 3 months and it showed up looking like this:



I would recommend ordering from monsterparts.com vs direct from Italy.  It will cost you a few bucks more but I bet it will be packaged better and if there are any issues it's much eaiser to work with a guy in Boise vs Italy.  Amazingly the pan was in one piece.  It was rough but intact.  It came with brackets and hardware but no instructions.  The brackets fit (with spacers) but the metric bolts did not.  I had to purchase 6mm Allen bolts to mount the brackets and the fairing. 


The first thing I did was to hold the pan under the bike to get an idea of where it mounts (remember no instructions).  I also down-loaded several pictures of belly pans from Google Images.  It was immediately obvious where the brackets mounted on the engine.  I then loosely mounted the brackets and held the pan up to check the fit.

Right Front


Right Aft


Left Front


Left Aft


I could see that I had to trim for the Header (ARROWS) and for the kickstand.  A dremmel tool worked like a champ.

Before Trimming




After Trimming


When mounting the fairing you have to tighten the Left Front bracket before the fairing (It's covered) but the other three brackets are exposed with the fairing on.
Left Front Bracket


When I attached the fairing to the brackets I could see that the fairing was being squeezed out of shape as I tightened it.  I used spacers on all but the left aft bracket.  A spacer on the left aft bracket would cause contact with the kickstand.  I used 1/4" rubber spacers with a metal core.  I found them in "specialty Hardware" at Lowes.

Spacers:



Then I took the pan off and brought it to the paint shop my Ducati dealer uses in Coopersburg, PA: Klaus Auto Body.  He did a great job for $100.  He said they had to patch some flaws in in the fan like pin holes and deep scratches but it really looks nice.

here's what it looks like:




I hope this helps anyone taking on this mod.  It wasn't breading pandas but it wasn't buy & bolt on either.

Tim


Stormtrooper

Looks great!  I'm in the middle of something similar right now myself.  Awesome write up as well, I wish everyone could be as illustrative and informative as you sir [thumbsup]

Wedge

Thanks!  I forgot to mention the replacement bolts to mount the brackets.  The original bolts are too short to hold the bracket in place and reach the threads on the engine.  I pulled the original bolts, marked them according to their position (left-front, left-Aft ect) then added the original bolt lenth + the bracket width to determine what bolts I needed to buy.  I hope that helps someone in the future.

Good luck with your project.

uclabiker06

Life is never ours to keep, we borrow it and then we have to give it back.
2006 S2R
2009 Smart

77south

QuoteIt wasn't breading pandas
What's the hard part about breading pandas, dipping them in batter or rolling them in crumbs?

madalf71

Excellent post, keep up the good work.

superkain

nice write up, man!  good work!

Wedge

Great point!!! I think breeding them is more difficult than "Breading" them.

Desert Dust

Pandas can breed by themselves. It takes a polished cook to bread them properly.

By the way, great post. I'll be installing my CF belly pan soon. I was hoping it would be a quick install. The seller insisted it would fit an S2R. Good idea to use the rubber washers. Mine came with no instructions as well.
07 S2R 1K:  "You are not special. You're not a beautiful and unique snowflake. You're the same decaying organic matter as everything else. We're all part of the same compost heap. We're all singing, all dancing crap of the world.”

djomlas

very nice, always wondered what the red one looks like
i do have a CF one on my s2r, i think they are the same...
S2R
Rizoma rearsets, full Zard CF dual exhaust, Rizoma clipons, Sargent seat, 999 shock, golden brembo calipers/rotors upgrade,adjustable levers and billet grips, some CF (belt covers, heel guards, chain guard sprocket cover, fender, bellypan), integrated R6 tail light, bar end mirrors
other bikes in garage: 08 hayabusa, 06 hayabusa, 07 zx14, 07 r6, k6 gsxr1000, r1, 08 zx6r, triumph speed triple,2 vespas and a ruckus, its an obsession

vossy

"Life's short" "Ride More"