Ducati Monster Forum

Moto Board => Tutorials => Topic started by: sgs2r on November 20, 2008, 06:38:49 AM

Title: How to: Repair a scraped off brake lever peg
Post by: sgs2r on November 20, 2008, 06:38:49 AM
did this for my S2R 800. scraped off the peg when i low sided during a track session.
i can't seem to attach pics here so just follow the links...


http://www.flickr.com/photos/hongster/3045171229/ (http://www.flickr.com/photos/hongster/3045171229/)
1) the peg is riveted to the brake lever. you'll have to drill out the broken/scraped off peg.

http://www.flickr.com/photos/hongster/3046016344/ (http://www.flickr.com/photos/hongster/3046016344/)
2) i machined out a piece of aluminum as the peg. Screws, and washer sizes are also indicated. follow the dimensions (in mm) in the pic. won't go wrong.

http://www.flickr.com/photos/hongster/3045171589/ (http://www.flickr.com/photos/hongster/3045171589/)
http://www.flickr.com/photos/hongster/3046008134/ (http://www.flickr.com/photos/hongster/3046008134/)
3) after you've got all the parts stated, just slot the short head into the lever, bolt them up tightly and you're good to go. you can always apply a bit of loctite to the bolts for added strength...

got this idea from Chris from motored-sports after reading his clutch lever repair thread. Thanks Chris!
http://ducatimonsterforum.org/index.php?topic=2402.0 (http://ducatimonsterforum.org/index.php?topic=2402.0)

have got the pdf file for the dimensions. shoot me a pm if you need it...
cheers!



Title: Re: How to: Repair a scraped off brake lever peg
Post by: somegirl on November 20, 2008, 06:55:29 PM
Fixed the image posting for you. :)

Quote from: sgs2r on November 20, 2008, 06:38:49 AM
did this for my S2R 800. scraped off the peg when i low sided during a track session.
i can't seem to attach pics here so just follow the links...

(http://farm4.static.flickr.com/3040/3045171229_d8846ba829_o.jpg)
1) the peg is riveted to the brake lever. you'll have to drill out the broken/scraped off peg.

(http://farm4.static.flickr.com/3022/3046016344_1fe4df9da9_o.jpg)
2) i machined out a piece of aluminum as the peg. Screws, and washer sizes are also indicated. follow the dimensions (in mm) in the pic. won't go wrong.

(http://farm4.static.flickr.com/3009/3045171589_2456c04019_o.jpg)

(http://farm4.static.flickr.com/3047/3046008134_d76f204455_o.jpg)
3) after you've got all the parts stated, just slot the short head into the lever, bolt them up tightly and you're good to go. you can always apply a bit of loctite to the bolts for added strength...

got this idea from Chris from motored-sports after reading his clutch lever repair thread. Thanks Chris!
http://ducatimonsterforum.org/index.php?topic=2402.0 (http://ducatimonsterforum.org/index.php?topic=2402.0)

have got the pdf file for the dimensions. shoot me a pm if you need it...
cheers!
Title: Re: How to: Repair a scraped off brake lever peg
Post by: sgs2r on November 20, 2008, 10:12:50 PM
haha! yeah!
couldn't see the pics in the preview while composing the message so i thought the "insert image" button wasn't working...

thanks!
Title: Re: How to: Repair a scraped off brake lever peg
Post by: Duc Fever on February 25, 2009, 02:33:04 PM
I did something similar with mine after I sheared it off:

http://ducatimonsterforum.org/index.php?topic=15064.0 (http://ducatimonsterforum.org/index.php?topic=15064.0)