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How to: Repair a scraped off brake lever peg

Started by sgs2r, November 20, 2008, 06:38:49 AM

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sgs2r

did this for my S2R 800. scraped off the peg when i low sided during a track session.
i can't seem to attach pics here so just follow the links...


http://www.flickr.com/photos/hongster/3045171229/
1) the peg is riveted to the brake lever. you'll have to drill out the broken/scraped off peg.

http://www.flickr.com/photos/hongster/3046016344/
2) i machined out a piece of aluminum as the peg. Screws, and washer sizes are also indicated. follow the dimensions (in mm) in the pic. won't go wrong.

http://www.flickr.com/photos/hongster/3045171589/
http://www.flickr.com/photos/hongster/3046008134/
3) after you've got all the parts stated, just slot the short head into the lever, bolt them up tightly and you're good to go. you can always apply a bit of loctite to the bolts for added strength...

got this idea from Chris from motored-sports after reading his clutch lever repair thread. Thanks Chris!
http://ducatimonsterforum.org/index.php?topic=2402.0

have got the pdf file for the dimensions. shoot me a pm if you need it...
cheers!




somegirl

Fixed the image posting for you. :)

Quote from: sgs2r on November 20, 2008, 06:38:49 AM
did this for my S2R 800. scraped off the peg when i low sided during a track session.
i can't seem to attach pics here so just follow the links...


1) the peg is riveted to the brake lever. you'll have to drill out the broken/scraped off peg.


2) i machined out a piece of aluminum as the peg. Screws, and washer sizes are also indicated. follow the dimensions (in mm) in the pic. won't go wrong.




3) after you've got all the parts stated, just slot the short head into the lever, bolt them up tightly and you're good to go. you can always apply a bit of loctite to the bolts for added strength...

got this idea from Chris from motored-sports after reading his clutch lever repair thread. Thanks Chris!
http://ducatimonsterforum.org/index.php?topic=2402.0

have got the pdf file for the dimensions. shoot me a pm if you need it...
cheers!
Need help posting pictures?  Check out the photo FAQ.

sgs2r

haha! yeah!
couldn't see the pics in the preview while composing the message so i thought the "insert image" button wasn't working...

thanks!

Duc Fever

"You have not converted a man because you have silenced him" ~ John Morely