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Bar end removal

Started by csorin, August 28, 2011, 02:43:41 PM

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csorin

Hey guys,

I'm trying to remove the stock, plastic bar ends from my Speedymoto clip-ons.  How tough are these things supposed to be to remove?  I'm having a hell of a time. 

JimmyTheDriver

They aren't bad with a vise-grips.  Just plastic plugs.  I put a towel over the plug to reduce damage to it, clamped the vise-grips on, and yanked around a bit.  It will come out.

-Jimmy

Slide Panda

If you want to take a minute vs. 10 seconds, just slip a blade, even a putty knife one will do, into the seam between the plug and bar. Wiggle the blade, and work around. Soon you'll have enough of the plug out to pull with a bare hand. Easy, and no chance of damage for anything
-Throttle's on the right, so are the brakes.  Good luck.
- '00 M900S with all the farkles
- '08 KTM 690 StupidMoto
- '07 Triumph 675 Track bike.

Artful

Quote from: Sad Panda on August 29, 2011, 11:03:47 AMjust slip a blade, even a putty knife one will do



Take your pick! Works every time.
Every time I meet a new group of your friends that understand you and your weird sense of humor I'm a little more amazed that there are other people in the world like you that lived through childhood - My loving girlfriend

csorin

Why can I not come up with the easy solutions? [drool]

csorin

Quote from: Sad Panda on August 29, 2011, 11:03:47 AM
If you want to take a minute vs. 10 seconds, just slip a blade, even a putty knife one will do, into the seam between the plug and bar. Wiggle the blade, and work around. Soon you'll have enough of the plug out to pull with a bare hand. Easy, and no chance of damage for anything

This proved to be quite impossible with the Speedymoto bars.  The nylon plug is flush fit, has no give, and is incredibly hard.  I made more progress cutting into the metal bar than the nylon plug.  Needless to say I had made a mess of things, and was practicing some serious anger management.

So, when hand tools fail, the power tools come out and play.  The plug met the business end of my DeWalt corded drill.  I drilled a hole axially, through the center of the plug towards the controls, then drilled another hole completely through the plug, perpendicular to the first.  Slid a screwdriver through the hole and twisted the bar end off.  Great success.